Current Projects:

Supply Chain Re-engineering in one of India's largest heavy equipment manufacturer
More than 30 Lakhs of cost saving initiatives
Reduction in lead time from 7 months to 3 months - Ongoing

Operational Excellence for India's largest footwear manufacturer
Implementation of Lean Manufacturing and 5S - Ongoing

Recent Projects:

Operational Excellence in a medium scale Medical Equipment Manufacturer
Implementation of Inventory Optimization techniques
50% additional storage area realised

Lean Manufacturing implementation in 2 Leather footwear units supported by MSME
More than 100% productivity improvements - from 150 pairs a day to 340 pairs a day

Lean Manufacturing in one of India's largest manufacturer of pumps
More than 100% productivity improvement in the assembly lines

Associated in the implementation of Lean Manufacturing cluster in Coimbatore ( jointly with another consulting company) supported by NPC
Lean Manufacturing for 5 companies - Double the productivity for 2 companies
30% improvement in productivity for 3 companies

Corporate plan for a medium size logistics company with revenues of around Rs. 40 Crores
Analysis of the market, industry forces, Critical Success Factors, Demand Drivers and Financial projection

Business Plan formulation for establishing a cold storage facility for one of Chennai’s largest distributors of Amul products
Understanding the cold storage market and industry, industry forces, Critical Success Factors, Demand Drivers and Financial projection

Quality and environment management systems for a large footwear company in Ranipet
Buyer requirements compliance covering ISO9001, 14001 and SA8000 requirements


Projects done by the principal consultant - Past Experience

Implementation of lean manufacturing, Inventory reduction in a major electrical appliances manufacturer in India
Lean manufacturing covering key functions like production, stores and purchase.
Reduction of inventory holding from 60 days o stock to 45 days of stock

Implementation of Operational excellence model for a leading leather and leather footwear manufacturer in South India
Lean manufacturing: inventory optimization, creation of centralized stores leading to a reduction of overall inventory from Rs.1.4 Cr to Rs.75 lakhs
Creation of process documentation and preparing the client for ERP implementation

Analysis of location strategy and competitor analysis for one of the leading power plant equipment producer in India
Detailed project report covering market assessment, location analysis and financial projections

Strategies for improving the firm level competitiveness of companies in two of India's promising sectors, sponsored by the Government of India
Detailed study on the two promising sectors in India, covering more than 25 CEOs, Industry bodies and associations
Recommendations were given to improve the firm level competitiveness of the companies in the sectors

Supply Chain Strategy for a leading FMCG/CPG player in Africa covering end-to-end supply chain processes and redesigning the processes
Study of the existing processes and providing a future state eliminating the redundant processes
Purchase policy to optimize inventory

Assistance in the implementation of SA8000 for a leading footwear manufacturer in India
Client required SA8000 for five of the group's units covering around 2000 employees
All the SA8000 clauses were implemented and the client obtained SA8000 certification successfully with a high score in the external audit

 
 
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Our methodology is based on the proven Plan, Do, Check and Act methodology.

 
 

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